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Replication Disc Art Examples


There are two ways we can apply artwork to your Replicated discs - "Screen Printing" and "Offset Printing". Both process are able to apply beautiful and durable artwork onto your replicated discs. The screen printing process can print Pantone or CMYK colors. The Offset process is for CMYK only. After looking over this page, be sure and also reference our Replication Kit for complete specs.

By using examples from jobs we've done over the years, this page explains your color options, what to watch out for, and how to make your artwork look it's best when it's printed onto a CD or DVD. Need samples? -just ask!

We have two color methods:

Pantone (6 colors max / best for vector graphics and line art)

CMYK (infinite colors / best for images and photographs)

Disc Art Examples

 

 
 
Pantone Method (also referred to as "spot color" or "PMS color") - Screen print only
   


Your artwork is created using specific colors from the "Pantone Spot Color Guide". This allows for bold colors with razor sharp graphics through 100% ink coverage.

This 3 color art is made up of black, orange 1665 and orange 165.

Pantone color screenprint orange
This CD would not look nearly as sharp or have colors so bold, if printed through the CMYK process. Pantone color screenprint pink
This art makes good use of the prismatic disc surface by "knocking out" the text and lines from the 100% purple ink. The bar underneath the solid black is a nice design element, created by breaking the purple ink into a "tint" or percentage of purple, resulting in a dot pattern. Knocking out text screenprint
Tints:
100% Pantone color = solid color
Less than 100% of Pantone color = dots

The dark orange is 100% PMS 152, and the light orange is 50% tint of PMS 152. Using a tint of a Pantone color is not as clean visually as using 100% of a Pantone color. In the example here, the background could have been 100% of a lighter Pantone color for a sharper look.

Pantone color tints

Images Through Pantone Colors:
If you want an image, but don't want to go CMYK, you can do it using a "Monotone" or "Duotone" image, however the image quality is not as high as the CMYK Offset process (see below.)

This art uses a Pantone blue Monotone image onto a white background.

Monotone image on white background

This image is a "Duotone", which overlaps black and green dots to make up the image. Duo-tone images need to be built in Photoshop as "Duotones" assigning the two Pantone colors within the image. (In Photoshop: Image> Mode> Duotone). The image can then be linked into your layout program (i.e. Illustrator).

If you don't have experience using DuoTones, we recommend printing photos with the CMYK process.

DuoTone image
   

 

CMYK Method (also referred to as "full color process printing") - Screen Print or Offset

   
Through combining (C)yan (M)agenta (Y)ellow and (K)black, a rainbow of colors can be printed. If you want a full color image/photo, the CMYK process is the way to do it. Most CMYK color jobs are printed using the high-resolution offset print process.

<More about the Offset disc print>

Offset Litho Process
Knocking out small text from CMYK is not recommended, especially when knocking out of very little color (like the top of the text pictured here). If you must have small text in CMYK art, it is best to make it positive black text against a light colored background, or knock it out of 100% black only. (8 point minimum, see our Kit for complete specs) Knocking out small text

We do not recommend the CMYK process for even color fills. A Pantone color is best for that. We can print CMYK + white + 1 Pantone color (6 colors total)

This disc is an example of just that. The blue fill is 100% Pantone ink. The orange bar and image are CMYK.

Pantone best for even color fills
   

 

Other Issues

   

White Background?
If color accuracy is important, then we strongly recommend adding a white background. Even though we recommend it, we never assume that you want a white background. Discs are silver, so white is a color that we must screen print onto the disc.

This monotone image would have been clearer if a background of white had been used.

Monotone image no white background
Here is a good example of the same artwork that was run with and without a white background. This client prefers no white background to let the silver disc show through in places.

<mouse over the image to see it with the white background>
With and without white background
   
Gradients ...BEWARE!
Due to the limitations of the screen print process, gradients crossing the 60% tint density may show a slight banding line due to a jump in density when the screen dots begin to touch each other.

Gradients can often look great on the computer screen, and not so great when screen printed. If you must use a gradient, we recommend running it from either 10 - 55% or 65 - 90%.If you use a gradient that crosses the 60% density, we recommend considering the offset litho "Picture Disc" process.

Gradients
   

 

Questions? - Samples? - Need us to create your artwork for you? ...give us a call

We are committed to helping your project look its best. We have over a decade of experience and have seen thousands of jobs go through our doors. If you would like to send a JPG or PDF of your disc art, we would be happy to give you our two cents.

 

 

 

 


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